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MUV Analysis: Material Usage Variance |

Operations Analytics Team
Nexus Manufacturing Co.
$2M
Net MUV
$6M
Total Losses
93.1%
Avg Yield
Total Orders

Monthly Losses by Year

(Blank)
2024
2025
December
November
October
September
August
July
June
May
April
March
February
January
(Blank)
$0K$200K$400K$600K

Top 5 Losses by Material

MAT-7728A
MAT-7728B
MAT-6689
MAT-1386
MAT-1455

Loss by Reason Code

(Unclassified)
$3,030K
Average MUV
$1,024K
Reworks/Relabel
$566K
Expensive Ingr.
$499K
Process Loss
$42K
Other (<$100)
Spillage
Mat. Substitution
Mechanical Failure
$58K
Top Material Loss
$405
Avg Loss Per Order
$78K
Loss Per Production Line
Undocumented Losses

Top 10 Losses by Material

G/L Cycle Reclass
$58K
MAT-1628
$51K
MAT-1386
$47K
MAT-1948
$47K
MAT-2099
$46K
MAT-3069
$43K
MAT-3106
$39K
MAT-1952
$39K
MAT-3121
$36K
MAT-2082
$34K

Loss by Production Line

Line LF-12
Line LP-06
Line LF-14
Line LP-03
Line LP-04

Reason Code Breakdown

(Unclassified)
$1,262K
Avg MUV
$383K
Expensive Ingr.
$215K
Process Loss
$194K
O...

Top 10 Materials — Detail

Material KeyDescriptionTotal LossesAvg Loss Per OrderLoss Frequency
G/L Cycle Reclass$57,795$57,7956
MAT-1628TE-201.11 P1T 10UN CTN$50,789$8,4656
MAT-1386LE-404/D-404 P2 1UN DRUM$47,425$1,07847
MAT-1948FR-201.00 P2A 4UN PAIL ORG$47,100$2,61418
MAT-2099BCH FP-624.00 P2 DRUM$46,200$3,85012
13
Expensive Material Count
$220K
Expensive Ingredient Losses
56
Repeat Offender Count
Scheduled Material Count

Top Losses from Expensive Ingredients

MAT-1455
$99K
MAT-1612
$76K
MAT-3069
$23K
MAT-1525
$11K
MAT-3095
$4K
MAT-3232
MAT-1343
MAT-3181

High Frequency Materials — Top Losses

MAT-1386
$151K
MAT-1950
$70K
MAT-2099
$65K
MAT-1948
$62K
MAT-3106
$55K
MAT-2082
$50K
MAT-3121
$46K
MAT-3069
$46K

Scheduled Materials with Historical Losses

Order KeyMaterial KeyStart DateDescriptionAvg Loss Per OrderIs ExpensiveFrequency Flag
100872858MAT-3121Wed, Feb 25, 2026MFI BCH LE-367.00 P2B (OB)$7,050trueLow
100906942MAT-1915Wed, Feb 25, 2026MFI BCH LE-367.00 P2B (OB)$7,050trueLow
100906943MAT-1915Mon, Feb 23, 2026MFI BCH LE-367.00 P2B (OB)$7,050trueLow
100928331MAT-1715Fri, Feb 27, 2026MFI BCH LE-367.00 P2B (OB)$7,050trueLow
100928331MAT-1715Sat, Feb 28, 2026MFI BCH LE-367.00 P2B (OB)$7,050trueLow
100928602MAT-1950Sat, Feb 28, 2026MFI BCH LE-367.00 P2B (OB)$7,050trueLow
41
New Product Count
14
Brand Count
40
Liquid Line Count
Dry Line Count

New Product Launches by Month

Liquid Line Count
Dry Line Count
April
3
2
March
20
13
February
11
January
6

Top Brands by Launch Count

AlphaFuel
6
HydraCore
5
ClearSip
5
ZestBurst
4
ZestBurst+ Tea
4

2026 Upcoming Launches

Product IDProduct NameBrandMonthFormat
P001AlphaFuel Zero Sugar Mango CitrusAlphaFuelJanuaryBottle
P002AlphaFuel Mango CitrusAlphaFuelJanuaryBottle
P003Syrups Master Flavor Blue RaspberryFoodSvcJanuaryGallon/Cartridge
P004HydraCore Cool Berry Burst (8-unit)HydraCoreJanuaryBottle
P005HydraCore Cool Berry Burst (4-unit)HydraCoreJanuaryBottle
P006HydraCore Cool Berry Burst (CA config)HydraCoreJanuaryBottle

2025 New Products — Loss Performance

Material KeyDescriptionTotal Losses
MAT-3206LL/TE-4.001 KY P1B 10UN CTN$22,775
MAT-3042CF/CT/K-85.00 P1F 1UN CTN$11,848
MAT-3200LL/TE-4.00 KY P2B 10UN PAIL$10,393
MAT-3291FP-865.00 KY P2 10UN CTN$9,433
MAT-3200BLL/TE-4.00 KY P2E 10UN DRM$6,052
Total$135,492
DescriptionLoss FrequencyTotal Planned QtyTotal Losses
CC P1 60UN DRM81,357.00$206,776
CC P2 60UN DRM US91,632.00$199,900
GR/V-272 P2D 1UN66,164.00$195,671
LE-404/D-404 P2 1UN DRUM387,849.00$103,348
NOS ENERGY GEN P1 0.25UN BAG1417,658.00$96,123
TE/PE-109 P1S 5UN CTN168,689.00$66,560
MFI BCH LE-367 P2B (OB)78,398.90$66,056
BCH FP-624.00 P221548,040.00$56,668
OR/V-1501 P1F 6UN CTN10245.00$51,754
BCH ST/LE-2.00 P21167,060.00$46,083
NOS COMMON PART P2C 2UN JCN CTN92,381.00$44,063
LE-367 P2B 9UN DRUM12263.00$43,146
AP/A/N-683 P2A 1UN PAIL1723,315.00$42,863
TE-201/TE-201.11 P2 6UN DRM162,475.00$36,730
WA/CI/M-1.00 P2A 4UN PAIL10.00$32,851
CF/VA/K-49 P2A 1UN PAIL131,721.00$31,031
1/LI/TQ/L-6 P2A 0.25UN PAIL61,593.00$28,893
BCH LE-404/LE-411 P29902,000.00$28,249
BCH MA/GI-2.00 P2B17119,040.00$28,245
ME-73.00 P2 1UN DRUM9543.00$27,195
BCH AP/A/N-683 P2A13152,604.50$24,896
SP-148.00 P1A 5UN PK3584,242.00$23,214
BCH 1/ST/LE/L-13.50 P2A972,425.00$21,636
WIP TE/LE-181 P2E 1UN BAG9470.00$21,421
WA/CU/M-1.00 P2A 1UN PAIL9209.00$21,274
LL/Q/V-478 P2 4UN PAIL11232.00$21,178
MN/LI-8.00 P2B 0.5UN PAIL121,811.00$20,688